Brian Sutton
Ultrasonic cleaning has become an essential part of many industries, from automotive to medical. By using sound waves to create cavitation bubbles, ultrasonic cleaners can remove contaminants from intricate and hard-to-reach areas, providing a deep clean that’s difficult to achieve with other methods. However, the effectiveness of an cleaning process doesn’t just depend on the…
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Insights R+W America faced significant issues with part discoloration during the cleaning process, risking the perceived quality of their precision couplings. Jayco’s JC 201C chemistry resolved those issues by eliminating streaks and burn marks, leading to brighter, more consistent parts without sacrificing cleaning effectiveness. Introduction R+W America is located in West Chicago, IL. Originally founded…
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Quick Take Isotropic superfinishing is a chemically accelerated finishing process commonly used in aerospace, medical, defense, and automotive component manufacturing where surface finish is critical for proper operation and reliability. Superfinishing can typically achieve Ra values below 0.1 µm (4 µin), and in an optimized process can be reduced to as low as 0.025 µm…
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Insights M&M Precision Machining won a 250k part per week contract by investing in a new automated parts cleaning process replacing their antiquated manual one. The challenge was the part required a 0.020” hole to be free of oil and debris. Jayco’s HybridClean™ JC 301SC aqueous detergent in the Jayco MAFAC rotary basket washer with…
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Replacing an open-top vapor degreasing process with an aqueous solution is not only an environmentally responsible choice but also a necessity considering the increased scrutiny placed by the US EPA on solvents like nPB (n-Propyl Bromide), TCE (Trichloroethylene), and Perc (Perchloroethylene). These solvents have been determined to pose an unreasonable risk to human health and the…
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The two-step Accelerated Surface Finishing (ASF) process is a specialized surface treatment method used in manufacturing industries to achieve high-quality surface finishes on a variety of parts and components. This process involves the sequential use of JAYCO Chemical Solutions JC 840L as Step 1 and JAYCO Chemical Solutions JC 680B as Step 2, each offering…
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The 2-step accelerated surface finishing process is a manufacturing technique that is commonly used to improve the surface quality of metal substrates, particularly steel. This process involves two sequential steps that work together to achieve the desired surface finish. Step 1: In the first step, the metal substrate is treated with a blend of mildly…
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In the tumbling-vibratory bowl process, the choice of a suitable compound or solution can significantly impact the effectiveness and outcomes of the surface finishing. One such compound that enhances the process is the neutral pH JAYCO Chemical Solutions JC 880R, a diethanolamine-free compound that’s contaminent-free. The Benefits of Using a Diethanolamine-Free Compound The selection of…
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What chemicals can you use in a vibratory tumbler? Discover insights from our chemistry experts at JAYCO Chemical Solutions.
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Want to know how ultrasonic cleaner liquid works? Discover insights behind the process from our experts at JAYCO Chemical Solutions.
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